Body - Quarter Panels


Topics covered:

Fasteners (Rivets, Riv-Nuts, etc.)

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From: asfco[SMTP:asfco@banet.net]
Sent: Saturday, March 25, 2000 4:03 PM
Subject: [Fwd: Re: Rivet tools sources/ part numbers was...Progress]

Faye and Peter Ogilvie wrote:
> Aloha Steve:
> Am getting ready to replace the rear flat panels on my pickup bed. Have
[ truncated by lro-lite (was 6 lines)]
> one removed and will be working on the other. Would appreciate the name
> and number of the parts to set the rivets, a source for these parts

Peter;
I should have posted this info because I figured someone would need it so here goes.

You will need an air hammer, I used the cheapest one I could find at Northern Hydraulics cost was $ 9.99...make sure the gun you get will accept a .401 shank and will let you dial down the pressure. (I would buy a better gun next time simply because the pressure regulator control on this one keeps backing out...

You will need a Rivet Set to go in the gun..mine was purchased from US Tool Supply in Plymouth , Michigan 1-800-521-4800 these people deal primarily with rivet setting tools ask for a catalog. The part number you need is SM10-4356 $ 7.95 this fits the button head rivets used on Land-Rovers perfectly. You will also need a bucking bar I tried using several other things for this but YOU NEED THE BUCKING BAR. The one to get is TP1112 cost $15.00

As for rivets I got them from Rovers North. The longer ones are better the part # is 300789 they are .20 ea you could probably source them from Mcmaster-Carr in NJ if you do, make sure you get a button head 3/16 X 3/8 in the softest aluminum they offer.

Procedure...set the gun on low...(especially for the sides where the rivets touch the paint) use low hammer blows..insert the rivet set in the gun hold it on the outside over the button head, holding the bucking bar firmly against the back..a couple taps of the trigger and your rivet is set.

If at all possible practice a few times on an old piece I enjoyed doing this (a lot ) and the result was very professional.

Hope this helps
Rgds
Steve Bradke '68 lla 88

Zack Arbios [SMTP:Zaxcoinc@aol.com] added:

Excellent treatise.
I can only add that you'd be happier, if you set the bucking bar next to and alongside the rear of the rivet and drive the rivet a few blows. This would make certain it is fully in the hole, and that the sheets are in as close contact as possible. Then move the bucking bar to the end of the rivet and expand that bad boy.

Zack

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From: Clarke Williams[SMTP:clarkewilliams@halcyon.com]
Sent: Wednesday, August 23, 2000 9:50 PM
Subject: [D90] Rivets

>When I had the doors on my rig replaced under the rust warranty, the body
>shop attached the door cappings with some nasty little rivets (and they
>didn't even paint over them). they said they couldn't get the correct
>rivets. where are you guys getting them from?

You can get the rivets from Rovers North or just buy solid "Modified Brazier Head" rivets. Get the soft aluminum ones, not the hard (hard ones have a little dimple in the center). Let me know which ones you need (which body locations) and I can get you part numbers for LR rivets. Try Wicks Aircraft, Aircraft Spruce, and Avery Tools. All are on the net.

You will need a rivet "set" for an air hammer and a "bucking bar". You can use a heavy piece of steel (smooth surface) or purchase a proper bar. A proper air tool specifically for riveting is better (more control) but with care an air hammer will work. It is not that hard to set solid rivets.

Newer Defenders use "pop" rivets. If you use pop rivets rather than solid rivets the clamping force is somewhat lower but installation is simpler. Use "closed end" rivets rather than common "nail head" pop rivets -- the closed end rivets are sealed and are watertight. Use aluminum body with an aluminum mandrel rivet -- I strongly recommend against using steel mandrel rivets. They are very difficult to drill out and remove.

Also, on earlier Land Rovers, including Series, the solid rivets are NOT painted. I've often wondered why Land Rover started painting them -- I guess because they went to pop rivets.

Clarke

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Date: Fri, 28 Apr 2000 09:57:50 -0600
From: Nathan Hindman nahindma@wholepeople.com Subject: RE: Threaded inserts

(when Art asked about a source for nut-serts - also called riv-nuts, and a tool to install them, Nathan replied:)

If I remember right, you live in Denver. If so, give these guys a call. That's where I got all of my nutserts for my D90 and the install tool, too. They're in old downtown Littleton, just a couple blocks east of The Melting Pot.

Allen William W Co
5661 S. Nevada
Littleton, CO
(303) 794-6301

Hope this helps,

The usual non-affiliation disclaimer.

Nathan
94 AA Yellow D90 #1811
97 Discovery XD

And Tom farvin@gwis2.circ.gwu.eduadded:
Rather than get tied up with that tool, I found a setup at my hardware store that is super-easy. It is essentially a 1/2" rubber grommet with brass threads in the middle - costs about a dollar. Drill a 1/2" hole, push this in, and turn a screw through the hole in the lens and into these threads - expanding the rubber behind the body panel and securing the lens. I've had lenses off and on several times - and this works great. Cheers.

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From: Jamie[SMTP:jamie.austin@austingroup.co.uk]
Sent: Thursday, December 07, 2000 2:39 PM
Subject: Re: [D90] rivnut gun?

If it's the rivnuts i'm thinking of (they kind of 'compress' around the panel they're fitted into?) i just install them using a piece of threaded bar (or a long bolt the same thread as the rivnut), 2 large washers, a nut, and a piece if speel plate with a hole drilled through.
Make the steel plate easy to hold, say about 1 inch wide and about 6 inches long (or anything like that), drill the hole near one end, and bend the plate so that you can hold it without crushing your fingers against the bodywork, an angle of about 30~45 degrees is about right.

1) drill the hole in the bodywork (make sure it's a nice 'snug' fit, almost an interferience fit)
2) push in the rivnut
3) take the bolt(or threaded bar), put a nut on it,then one of the washers,then the steel plate,then another washer.
4) screw the whole lot into the rivnut enough for the threaded bar to clear the end of the rivnut threads, then wind down the nut until it's tight on the washer/plate.
5) hold the plate 'handle' in one hand, and crank up the nut with a spanner with the other. the rivnut compress against the washer 'tween the plate and the bodywork then grip itself in. a little oil on the threads helps too.

normally a bolt only lasts a few times before the thread becomes mangled, so keep a supply of nuts and bolts handy!

Jamie

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