NAS 90 Project NORAD 110 Crew Build

[SafariHP]

What happens when you figure out that your NAS 90 just does not have enough space, well you turn it into a 110 Crew Cab of course.

More to follow: :cool:

[texrover]

What happens when you figure out that your NAS 90 just does not have enough space, well you turn it into a 110 Crew Cab of course.

More to follow: :cool:

Please tell me you're not using #20 from your list! I'm counting the pennies to buy it :)

[SafariHP]

Nope not #20. 2011 Crew Cab Body (was supposed to be my truck)......... One day

[SafariHP]

Few images as things are coming together.

Engine is at the machine shop.
Gearbox arrived from the UK
Roll Cage is here
Seats are on the way.

45 Days in (I think).

[airbornrover]

looking good.

[Manimal]

Steven,

What coating did you apply to bulkhead, tub, etc?

[SafariHP]

We had a new firewall media blasted, dippped, painted, and shot with Line X.

Steven,

What coating did you apply to bulkhead, tub, etc?

[cwilder]

Stephen, maybe I should send you my truck to work on! :) It would be a short drive!

[SafariHP]

Stephen, maybe I should send you my truck to work on! :) It would be a short drive!

Come on over. East Orlando just off 520.....

[97-D90-736]

Very nice!

[Neil McCauley]

Very nice indeed, would be very sweet if it had an autobox.

[SafariHP]

Started life as an Auto (was a NAS 97) customer wanted the 5 speed for more power and more control.

Very nice indeed, would be very sweet if it had an autobox.

[KKilo23]

Looks Great!

[mightymo]

Ok, I have to ask... how much damage would it do to one's wallet to convert a 90 to a 110 crew cab?

[cgalpin]

Started life as an Auto (was a NAS 97) customer wanted the 5 speed for more power and more control.

I like your customer's thinking. If you don't mind me asking, what (if anything) happens with the title and registration of his vehicle? Does he just leave it as a 97 D90 for get all the mods recorded?

[SafariHP]

After nearly 4 months and my 4 year old telling me "Daddy please move home" the 97 NAS Crew Cab is complete. I need some sleep and my life back.

Whats been done......
4.6 built out engine with a chipped ECU
Complete Line X Spray (roof, floors, tub, firewall)
New Dipped Firewall
2011 Spec NTO Body
Puma Hood with Safari HP Hydrolic Ram System
Carpet
New Seats
5 Speed
Safety Devices Roll Cage
Step Bumper
Galvanized Sliders
Checker Plate
New Brakes
SS Fuel Lines
SS Brake Lines
Plastic Fuel Tank
New Front Doors
New Suspension
4.11 Gears
ARB Lockers
Exmoor Stayfast 3/4 Tilt
LED Lights
4 Sets of Off Road Lights
Custom Roof Rack
Stainless and Galvanized Hardware
Mantec Under Body Protection
Mantec Intake
Rear Tire Carrier
Custom Headliner
Td5 Dash
Tuffy Security Box
Sound Proofing
Heated Wind Screen

[ron]

Very Nice Job....

That truck is likley in the $100k range...

[Skeena river rover]

Very cool looking truck! I like the ZU wheel with the truck!
VEry nice job!

cheers jeroen

[T1G UP]

love it...well done

[budzny]

I like the idea of the hood with hydraulic ram system. Nice job!

Sal

[MUDSUX]

Outstanding Stephen! Really liking that cage.

[tomaco1]

What's with the blue interior?

[Wolf Fabrication]

What's with the blue interior?

Mood lighting. Like at the club. You can hear the thump thump thump of the bass as it drives by.

[tomaco1]

Does it come in Dayglow for us LI guys?

[Peter]

Love it.

[bjf]

What is a hydronic ram system?

[JBinAlabama]

LOOKS GREAT! When I stopped by during the build last month to pick up some series2 parts I drooled a little on that truck.....NICE!
I really like the linex interior. I'm going to do something like that on my series build.
That was a big project and I bet your glad to be finished!
So what is next?

[rijosho]

After nearly 4 months and my 4 year old telling me "Daddy please move home" the 97 NAS Crew Cab is complete. I need some sleep and my life back.

Whats been done......
4.6 built out engine with a chipped ECU
Complete Line X Spray (roof, floors, tub, firewall)
New Dipped Firewall
2011 Spec NTO Body
Puma Hood with Safari HP Hydrolic Ram System
Carpet
New Seats
5 Speed
Safety Devices Roll Cage
Step Bumper
Galvanized Sliders
Checker Plate
New Brakes
SS Fuel Lines
SS Brake Lines
Plastic Fuel Tank
New Front Doors
New Suspension
4.11 Gears
ARB Lockers
Exmoor Stayfast 3/4 Tilt
LED Lights
4 Sets of Off Road Lights
Custom Roof Rack
Stainless and Galvanized Hardware
Mantec Under Body Protection
Mantec Intake
Rear Tire Carrier
Custom Headliner
Td5 Dash
Tuffy Security Box
Sound Proofing
Heated Wind Screen

You forgot - Carbon Fiber trumpets! Was looking through Ash's old photos.

[SafariHP]

There are many and I mean many items that are not listed that went into the old girl for sure.

You forgot - Carbon Fiber trumpets! Was looking through Ash's old photos.

[woldd90]

How was it titled after the work? 97 110 Crew Cab?

[texrover]

that is some sick double-cab pron! amazing truck.

[Defender90_218]

Ok just because searching hasn't yielded much, does anyone know where to find over-sized intake trumpets? Am getting ready to do an engine overhaul/upgrade and was curious as to whether you can buy these or they are all bespoke.

Nice build btw!

[o2batsea]

Ok just because searching hasn't yielded much, does anyone know where to find over-sized intake trumpets? Am getting ready to do an engine overhaul/upgrade and was curious as to whether you can buy these or they are all bespoke.

Nice build btw!

I dunno, but making some out of carbon fiber isn't much of a brain twister. You need a form. You can use an old horn, line it with mold release and then fill it with casting polymer (http://www.alumilite.com/index.cfm)
Over that male form, you place a sleeve of carbon fiber, wet it with resin and let it cure. Sand and finish to your contentment and then epoxy them into the intake. Then cover the whole pretty thing with the plenum cover...beautiful!

[cgalpin]

What do the oversized trumpets do?

[Bill Larson]

http://en.wikipedia.org/wiki/Velocity_stack

[Rocky]

Did you make up those chassis brackets for the tailgate?

[cgalpin]

http://en.wikipedia.org/wiki/Velocity_stack

Thanks Bill!

[texrover]

Ok just because searching hasn't yielded much, does anyone know where to find over-sized intake trumpets? Am getting ready to do an engine overhaul/upgrade and was curious as to whether you can buy these or they are all bespoke.

Nice build btw!

Not sure what you are running, but these guys might help:

http://www.carburetion.com/Weber/stacks.asp